
The
simplified diagram above outlines the major components in a Pressure
Swing Adsorption Process (PSA). The key to selective gas separation is
the choice of sieve material packedMembrane
systems from CEGS incorporate the most efficient modules available to
minimize feed air compression requirements, ultimately saving our clients
rental and fuel costs. Booster compressors have been provided to deliver
up to 3000 psig, avoided the need for cryogenic pumpers for a wide range
of customers.
in the dual containers or vessels.
For
nitrogen service, a carbon molecular sieve (CMS) is typically used.
The physical pore size of the sieve enables smaller O2
molecules to be adsorbed on the surface of the sieve. The rate of loading
is also faster for the oxygen (kinetic separation effect), so the surface
of the sieve adsorbs most of the O2,
and the nitrogen molecules are allowed to pass by the sieve as the product
gas. The higher the pressure, the greater adsorption capacity of the CMS.
Before
the CMS reaches equilibrium, when N2
will also be adsorbed, the pressurized gas in the first vessel is vented
to the second vessel that is at lower pressure. Residual O2
in the first vessel is then “desorbed” from the CMS and vented at
atmospheric pressure. All required valving operations are done
automatically by carefully calculated timing cycles controlled by a PLC.
The
“product” N2 gas from both
adsorption towers is collected in a common receiver vessel. N2
purities of 99.99% are possible by the PSA process.
For
oxygen service, the CMS is replaced with specialized zeolites to
preferentially adsorb nitrogen, thereby delivering O2
at approximately 95% purity with the same process diagram shown above.